Desktop Metal Set to Transform Continuous Fiber 3D Printing
Desktop Metal, the company committed to making 3D printing accessible to engineers and manufacturers, announces the launch of Fiber™, the world’s first desktop 3D printer to fabricate high resolution parts with industrial grade continuous fiber composite materials used in automated fiber placement (AFP) processes. Based on a new process called micro automated fiber replacement (μAFP), users can now print parts with a superior level of strength and stiffness, and in a broad range of materials, that traditionally required million dollar AFP systems.
This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20191101005294/en/
The Desktop Metal Fiber printer is the first 3D printer with AFP continuous carbon fiber reinforcement, delivering industrial fiber performance on the desktop. (Photo: Business Wire)
This affordable new platform produces parts using materials that are two times stronger than steel at one-fifth the weight. Fiber printers feature one of the largest build envelopes of any continuous fiber desktop printer and are designed to be arranged in print farm configurations of 6 or 10 printers.
“For the first time, Fiber printers combine the material properties of high performance AFP continuous fiber materials with the affordability and speed of a desktop 3D printer,” said Ric Fulop, CEO and co-founder of Desktop Metal.
Fiber is the first continuous fiber desktop printer to miniaturize AFP technology, typically found in the highest end carbon fiber production processes, and combine it with Fused Filament Fabrication (FFF), the most widely-used 3D printing technology. The printer uses a robotic tool changer architecture for future expandability and is capable of storing up to four tools, including additional FFF heads for different materials or future enhancements such as automated in-process inspection.
The Fiber print platform is available in two models through a novel subscription service:
- Fiber HT is bringing a new level of performance to the continuous fiber market. It is designed to produce parts with continuous composites having <1 percent porosity and up to 60 percent continuous fiber loading with advanced matrix, including PEEK and PEKK. It can make flame retardant parts to withstand high temperatures up to 250 degrees Celsius, in addition to ESD compliant parts. Fiber HT starts at $5,495 per year.
- Fiber LT is an affordable way to produce high strength, ESD compliant, non-marring parts using continuous fiber with <5 percent porosity with PA6 thermoplastics. Fiber LT starts at $3,495 per year.
- Fiber printers are available in a hardware-as-a-service subscription plan that allows customers to have the latest technology at an affordable price, without risking technology obsolescence. Minimum subscription term is three years and includes comprehensive support.
With one of the largest build volumes offered in a continuous fiber 3D desktop printer (310 x 240 x 270 millimeters), both Fiber HT and Fiber LT are designed to combine the benefits of 3D printing with continuous fiber materials that are qualified for high-performance applications.
- Stiffer, stronger parts: Parts printed on Fiber feature targeted continuous fiber reinforcement along critical load paths to build a fully dense fiber core with exceptionally low porosity (<1 percent porosity with PEEK and PEKK, and less than five percent with PA6). Featuring 12k tows, up to 60 percent fiber volume fraction, and multi-directional reinforcement with user-defined tow placement, the resulting parts are up to 60 times stiffer and 75 times stronger than ABS plastic parts.
- Extensive continuous composites material library, including high temperature thermoplastics: Fiber offers engineers a large selection of composite materials for a desktop printer, starting with a chopped carbon fiber filled Nylon (PA6) that is ESD-compliant, and a chopped fiberglass filled Nylon (PA6). The materials library also includes chopped carbon fiber filled PEEK and PEKK filaments that provide excellent mechanical properties and chemical resistance, and yield parts that can withstand continuous operation in high temperatures relative to other thermoplastics. Each of these materials can be reinforced with continuous carbon or glass fiber. This wide portfolio of materials is designed for versatility to support a broad set of industrial applications.
Composite parts can be indispensable for manufacturers during the early design stages of prototyping as well as for critical end-use parts that require high stiffness and fast lead-times over machined counterparts. Key applications, which benefit a wide variety of industries, from manufacturing, tooling and automotive to consumer electronics, sporting goods, medical, education/research and marine, include:
- Jigs and fixtures, including robotic end effectors, CNC soft jaws, laser etching fixtures for medical tools, ESD and fixtures for manufacturing;
- End-use parts, including automotive, electronics, consumer goods such as racing bicycles, marine, aviation and machine design; and
- Components where lightweighting is critical for performance, such as wheelchairs and sports racing equipment.
“Despite all the advantages, polymer-based AM has been lacking in the strength needed for high performance applications, specifically a technology that bridges the gap between existing AM technology and automated fiber placement of high-performance composites as used in industry,” said David Hauber, Engineering Manager of Trelleborg Sealing Solutions Albany, Inc. “After more than three decades of development, AM has finally reached a tipping point. With Desktop Metal’s new AM technology, engineers will be able to print industrial quality, continuous fiber reinforced composite structures. This breakthrough technology now offers the ability to print continuous fiber reinforcement with high fiber volumes and high Z-axis strength. These benefits are combined with high resolution printing and beautiful surface finishes that give users flexibility in how they can cost-effectively design and manufacture high performance composite structures.”
“I’m excited about the possibility of working with a desktop 3D printer that utilizes continuous carbon fiber thermoplastic composites,” said Mel Clauson, Director of Business Development at Composite Resources, Inc. “This machine and material format will greatly improve the stability and durability of shop fixtures produced over existing plastic printers. Additionally, the potential for the Fiber printer to produce low touch labor fly-away parts should provide the opportunity for a wide range of industrial composite manufacturers.”
"Weight is everything in racing,” said Will Turner, President of Turner Motorsport. “Being able to replace critical metal components with 3D printed continuous fiber means we can retain the strength of metal while lowering the overall weight of the car -- making it even faster and more competitive."
Fiber printers have resulted in dozens of innovations with numerous patents pending. The technical effort is led by Dr. Konstantine Fetfatsidis, Vice President of Composite Products for Desktop Metal, who was previously the advanced manufacturing R&D lead for Aurora Flight Sciences, a Boeing company.
“As a long-time user of multi-million dollar AFP technology for various development-to-production aerostructures programs, I am excited to bring AFP technology to the manufacturing floor for smaller, more complex parts,” said Fetfatsidis. “This new print technology finally brings the material properties of AFP composites to small parts under 20 pounds, which would typically require expensive tooling, extensive manual labor, multiple consumables, and multi-step, long process cycles.”
Fiber printers are available to order at www.desktopmetal.com/fiber, as well as through the company’s reseller network. Printers are scheduled to ship in Spring 2020. To learn more about Fiber, visit www.desktopmetal.com.
About Desktop Metal
Desktop Metal, Inc., based in Burlington, Massachusetts, is accelerating the transformation of manufacturing with end-to-end 3D printing solutions. Founded in 2015 by leaders in advanced manufacturing, metallurgy, and robotics, the company is addressing the unmet challenges of speed, cost, and quality to make 3D printing an essential tool for engineers and manufacturers around the world. Desktop Metal was selected as one of the world’s 30 most promising Technology Pioneers by the World Economic Forum; named to MIT Technology Review’s list of 50 Smartest Companies; and recognized among the most important innovations in engineering in Popular Science’s “Best of What’s New.” For more information, visit www.desktopmetal.com.
Desktop Metal, Inc.
Lynda McKinney, 978-224-1282
Head of Communications
About Business Wire
For more than 50 years, Business Wire has been the global leader in press release distribution and regulatory disclosure.
Subscribe to releases from Business Wire
Subscribe to all the latest releases from Business Wire by registering your e-mail address below. You can unsubscribe at any time.
Latest releases from Business Wire
Asia’s First Private Driving Club “THE MAGARIGAWA CLUB” Scheduled to Open Late 2022 in Tokyo Area13.8.2020 13:00:00 EEST | Press release
Cornes & Company Ltd. started construction on THE MAGARIGAWA CLUB this past spring in Minamiboso in Chiba Prefecture. In creating the club, Cornes envisions a truly unique driving club, road course, and destination that will offer experiences unattainable at other racing circuits. Located 60minutes from the Tokyo metro area, Tokyo International Airport, and Narita International Airport, the exclusive driving club allows members to enjoy an unparalleled driving experience and spectacular views of Mt. Fuji and Tokyo Bay. In addition to its distinctive 3.5-kilometer driving course, THE MAGARIGAWA CLUB offers recreational options for everyone—not just car enthusiasts. This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20200813005038/en/ Driving Course (Graphic: Business Wire) The first round of applications for membership are sold out. Concept There are a few legendary racetracks in the world today. These spots gain iconic status, bec
Seoul Viosys to Develop a Cancer Diagnosis Technology for Companion Animals with Violeds Technology13.8.2020 12:54:00 EEST | Press release
Seoul Viosys (KOSDAQ: 092190), a leading compound semiconductor solution provider, announced that it has developed an advanced concept technology for early diagnosis of cancer in companion animals with its ultraviolet LED Violeds technology through clinical testing conducted by scientists at the University of Ulsan, based in South Korea. According to Seoul Viosys’ research team, companion animals have a high incidence of cancer as humans, but it has difficulty in early diagnosis of cancer. So Seoul Viosys is in the process of developing a technology that can be applied not only in animals but also in human cancer diagnosis. The early cancer diagnosis method using Violeds light provides a profound study results to show significantly higher sensitivity in detecting cancer than the conventional diagnosis methods and enable to detect all incident cancers. Seoul Viosys conducted comparative experiments with blood from healthy dogs and from cancer diseased dogs using a biomarker that can be
Samsung Announces Availability of its Silicon-Proven 3D IC Technology for High-Performance Applications13.8.2020 09:16:00 EEST | Press release
Samsung Electronics Co., Ltd., a world leader in advanced semiconductor technology, today announced the immediate availability of its silicon-proven 3D IC packaging technology, eXtended-Cube (X-Cube), for today's most advanced process nodes. Leveraging Samsung's through-silicon via (TSV) technology, X-Cube enables significant leaps in speed and power efficiency to help address the rigorous performance demands of next-generation applications including 5G, artificial intelligence, high-performance computing, as well as mobile and wearable. This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20200812005784/en/ Samsung Announces Availability of its Silicon-Proven 3D IC Technology for High-Performance Applications (Graphic: Business Wire) "Samsung's new 3D integration technology ensures reliable TSV interconnections even at the cutting-edge EUV process nodes," said Moonsoo Kang, senior vice president of Foundry Market Strategy at Samsun
Lenovo Delivers Outstanding Q1 Performance and Strong Growth, Overcoming Challenging Global Environment13.8.2020 07:46:00 EEST | Press release
Lenovo Group (HKSE: 992) PINK SHEETS: LNVGY) today announced Group revenue in the first quarter of US$13.3 billion, up almost 7% year-on-year (up 10% year-on-year excluding currency impact). Pre-tax income grew 38% compared to the same quarter a year earlier, to US$332 million, while net income also increased by 31% year-on-year to US$213 million. Basic earnings per share for the first quarter were 1.80 US cents or 13.95 HK cents. “Our outstanding performance last quarter proves that Lenovo has quickly regained momentum from the impact of the pandemic and is capturing the new opportunities emerging from remote working, education and accelerated digitalization,” said Yang Yuanqing, Lenovo Chairman and CEO. “While the world continues to face challenges, Lenovo is focused on delivering sustainable growth through our core businesses as well as the new services and solutions opportunities presented by our service-led intelligent transformation.” Global economic factors The last quarter has
Win a Tablet with WorldRemit’s Back to School Competition!13.8.2020 04:11:00 EEST | Press release
WorldRemit, a leading international payments company, is giving away 150 tablet computers to students in the Philippines! Public schools in the Philippines are scheduled to reopen from 24th August, depending on compliance with the local COVID-19 Risk Severity Classification. WorldRemit, which has a large presence in the Philippines, wants to create opportunities by widening access to education with this generous offer. Customers will have the chance to win a tablet computer by simply making a transfer to the Philippines using the WorldRemit app or website between 1st July and 30th September 2020 and ensuring that they have registered for the offer online at: https://www.worldremit.com/en/promotions/winatablet. Every Friday of each week from 14th August 2020 until 2nd October 2020, WorldRemit will randomly select between 16 and 20 winners. A tablet computer will then be sent to the winners’ chosen recipient who can demonstrate they are currently a student in the Philippines. “As a compa
Lattice Sentry Solutions Stack and SupplyGuard Service Deliver End-to-End Supply Chain Protection with Dynamic Trust12.8.2020 23:00:00 EEST | Press release
Lattice Semiconductor Corporation (NASDAQ: LSCC), the low power programmable leader, today launched the Lattice Sentry™ solutions stack and the Lattice SupplyGuard™ supply chain protection service. The Sentry stack is a robust combination of customizable embedded software, reference designs, IP, and development tools to accelerate the implementation of secure systems compliant with NIST Platform Firmware Resiliency (PFR) Guidelines (NIST SP-800-193). The Lattice SupplyGuard service extends the system protection provided by the Sentry stack throughout today’s challenging and rapidly changing supply chain by delivering factory-locked devices to protect them from attacks like cloning and malware insertion, and enables secure device ownership transfer. These hardware security solutions are increasingly important to a range of applications, including communications, datacenter, industrial, automotive, aerospace, and client computing. This press release features multimedia. View the full rel
In our pressroom you can read all our latest releases, find our press contacts, images, documents and other relevant information about us.Visit our pressroom